My identify is Greg Ryabtsev, I’m a specialist in coconut charcoal manufacturing for hookah.
I’ve been working in Indonesia for 20+ years. Our charcoal manufacturing facility makes 10 tonnes of shisha charcoal per day. Greater than 80% of coconut charcoal for hookah we promote to wholesale within the USA, Australia and Turkey.
We’re proud to be a coconut charcoal provider for a number of the high manufacturers within the hookah enterprise like Naara for shisha in Australia and Platinum Plus in Saudi Arabia.
Now to the purpose. The primary motive why coconut charcoal for hookah smells when lit up.
In 90% of instances, the odour seems within the first minutes of heating coconut charcoal – it’s the odor of tapioca.
What’s tapioca? It’s a starch created from the roots of cassava. Sure, it’s the identical potato starch that everybody has of their kitchen. Solely in Indonesia, potatoes are scarce, however cassava is plentiful.
Why is tapioca added to hookah charcoal?
It’s added to maintain it from crumbling, cracking and splitting. If a dice of shisha coconut charcoal falls aside or cracks, one of many causes (and there are literally many causes) is tapioca.
With out tapioca, the charcoal will collapse.
And why would starch (learn tapioca) odor?
Purpose One: The Tapioca Isn’t Baked Sufficient
For this, let’s have a look at the fundamental course of of constructing hookah charcoal.
First, coconut shells are floor and roasted right into a wonderful powder, and only a smidge of tapioca, about 3 to six per cent, is tossed into the combination.
The combination is then run a number of instances by an extruder, the place the combination is heated and the tapioca is “cooked”. The result’s a kind of batter made from coconut shells and tapioca.
So, if you happen to don’t warmth the combination sufficient or compress it sufficient at this stage, the tapioca gained’t bake – it would stay uncooked. That is the odor of uncooked burnt tapioca that we are able to odor when lighting a hookah charcoal
Purpose Two: Tapioca Gone Bitter
After operating it by the extruder, the combination ought to “relaxation”. Sure, like dough at your grandmother’s home. Herein lies one other hazard.
Relying on the kind of tapioca, the temperature it’s run by, the time to relaxation might be totally different. If the combination doesn’t relaxation sufficient, the charcoal will crack.
If the combination rests just a few hours longer – you’ll have a tapioca stench in your kitchen.
Purpose Three: The “Furry” Coconut
Earlier than carbonising the charcoal (roasting with out entry to oxygen), the coconut is cleaned of “hair”. If they’re cleaned poorly, and there’s no sorting of uncooked supplies on the manufacturing website, these hairs will give an odour plus smoke might be seen.
These are the three fundamental and commonest causes. After all, there are others.
Purpose 4: The Fallacious Sort of Tapioca
There are lots of of species and types of tapioca in Indonesia. They differ within the space the place the foundation vegetable itself grows and the tactic of manufacturing.
For instance, we’ve experimentally discovered that solely sun-dried tapioca from sure areas of Central and East Java is greatest suited to coconut charcoal. However tapioca dried in automated dryers, though costlier, doesn’t give the specified stickiness in briquettes.
Purpose 5: The Lizard Incident
That is the place uncommon exotics are available. For instance, throughout the carbonisation of coconut shells, a lizard or a frog obtained into the kiln. Its bones had been floor up and made right into a dice of hookah charcoal. Or employees throughout their lunch break if proper within the charcoal combine tanks. Meals particles fell on the combination, and rotted away – that’s the additional flavour.
Purpose Six: Overly Chemicalized Charcoal
The producer went overboard with the chemistry. Many producers of charcoal for hookah, particularly those that promote low cost – as an alternative of correct processing, sorting coconut shells merely add chemistry: bleach and liquid glass.
In order that the ash of coconut charcoal could be lighter, and the briquette itself could be stronger. These chemical substances, particularly liquid glass, can even give off an odour. Plus it offers you a headache.
Purpose Seven: The Water Issue
Sure, water can have an effect on the odour from the briquettes too. We use solely mountain spring water in our manufacturing facility. That is straightforward for us, because the manufacturing facility is positioned in Magelang at an altitude of 400 metres above sea stage and water comes all the way down to us from the close by mountains.
If we use faucet water, it’s too “heavy” for coconut charcoal. Such water should be purified after which defended.
One final thing. For those who ignite coconut coal for hookah on an electrical range, then it’s crucial to wash it periodically. In any other case, when you get a pungent dice, all subsequent ignition would be the identical pungent, even when the coal itself is regular.
These had been the primary causes for the odor of hookah charcoal.
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