Researchers Use 3D Printing Defects to Steer Fluids


Researchers in Hong Kong have found a novel strategy to regulating liquid spreading dynamics on surfaces. Historically, it was believed that the spreading course of liquids was decided solely by the floor design and couldn’t be personalized. Nonetheless, this new analysis challenges that notion by demonstrating that liquids with completely different floor tensions will be made to pick their spreading instructions on the identical floor.

Macro Ratchets

The important thing to attaining this customization lies in using 3D macro ratchets with twin reentrant curvatures. These subtle constructions will be fabricated utilizing 3D printing, however the layer-by-layer printing course of introduces microgroove-like floor defects. Earlier approaches required further sharpening therapies to get rid of these defects, rising complexity and limiting sensible purposes.

Researchers Use 3D Printing Defects to Steer Fluids
3D Printed macro ratchets (prime) and layer strains (backside). (Picture credit score: Jing Solar, et al.)

On this examine, the researchers took a distinct strategy. As a substitute of eliminating the floor defects, they harnessed them to control the spreading section map of liquids. By designing simplified dual-scale ratchets with microgrooves, they had been in a position to obtain liquid directional steering much like that present in pure phenomena.

Additional experiments revealed that the orientation of microgrooves performs a vital function in regulating liquids with average wettability.

“It offers a brand new design of floor that’s simple to manufacture or replicate, with out sacrificing the perform of liquids directional steering,” mentioned Zuankai Wang, researcher within the Division of Mechanic Engineering at The Hong Kong Polytechnic College.

“Microgrooves organized perpendicular to the ratchet-tilting course function delay valve to decelerate the spreading of liquids on the facet floor of ratchets, whereas microgrooves parallel to the ratchet-tilting course would promote the spreading of liquids attributable to capillary wicking, thus the latter is extra helpful for the backward spreading of liquids.”

Liquid Spreading

The findings of this examine problem typical considering and open up new prospects for the design and fabrication of surfaces that may exactly management liquid spreading. The researchers at the moment are delving deeper into the mechanisms of liquid-solid interactions and exploring further functionalities that may be achieved by incorporating completely different substances into the supplies.

This analysis demonstrates how seemingly undesirable floor defects will be leveraged to create practical surfaces, turning waste into treasure. By embracing and understanding the intricacies of microscale constructions, engineers can unlock new purposes in numerous fields, together with oil-water separation, water harvesting, warmth administration, microfluidic, superior manufacturing and biomimetics.

“What we all know is simply the tip of the iceberg, extra superior visualization instruments could also be employed to disclose how the liquid and stable constructions work together within the microscale, or we will even introduce different features by including completely different substances to the supplies,” mentioned Wang.

The probabilities are huge, and additional investigations will undoubtedly reveal extra concerning the potential of those progressive approaches to liquid manipulation.

The total analysis paper, titled “Selective liquid directional steering enabled by dual-scale reentrant ratchets” will be discovered within the Worldwide Journal of Excessive Manufacturing, at this hyperlink.

Come and tell us your ideas on our Fb, Twitter, and LinkedIn pages, and don’t overlook to join our weekly additive manufacturing publication to get all the most recent tales delivered proper to your inbox.



Related Articles

LEAVE A REPLY

Please enter your comment!
Please enter your name here

Latest Articles