On this planet of additive manufacturing, discovering sensible, real-world functions that really show its potential could be a problem. Siemens Trade tackled this situation head-on, utilizing their Manufacturing in America occasion as a platform to showcase the transformative energy of the digital thread in 3D printing.
The digital thread, a framework that seamlessly connects each step of the manufacturing course of, from design to manufacturing to high quality assurance, was the central theme of the occasion. Zachary Grey, Enterprise Growth Supervisor for Additive Manufacturing at Siemens Trade, together with Adam Hiller, Additive Manufacturing and Siemens Xcelerator Portfolio Options Advisor, took attendees on a journey via the creation of a 3D printed steering knuckle, illustrating the influence of the digital thread.
Siemens leveraged its Teamcenter product lifecycle administration (PLM) software program to doc and join varied phases of the challenge. Beginning with a scan of a 1995 Mazda steering knuckle, the crew optimized the design, decreasing weight whereas rising power and guaranteeing 3D printability. The Mazda half shaped the premise for the steering knuckle design for the eRod electrical racer.
Crucially, the digital thread enabled simulations of each the 3D printing and machining processes, guaranteeing a first-time-right manufacturing method. By this, the crew recognized and resolved potential points, similar to warping throughout printing, and optimized the machining course of.
The digital thread made collaboration between designers and machinists seamless, streamlining the manufacturing course of. As soon as finalized, Opcenter manufacturing operations administration software program tracked the elements via manufacturing, leading to a forty five% weight discount and a 150% enhance in power in comparison with the unique half.
Regardless of the upper value of 3D printing ($2,000 in comparison with $200 for the unique half), the efficiency enhancements and application-specific benefits make this value distinction acceptable. The digital thread not solely ensures first-time-right manufacturing but additionally paves the best way for the industrialization of 3D printing and optimization of conventional manufacturing processes.
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