International industrial 3D printer producer INTAMSYS lately partnered with main 3D printing supplies provider KEXCELLED to supply its FDM/FFF 3D printing options for the Automotive Division of SIKA in China.
This challenge marks a big milestone within the automotive trade, and has seen notable time and price financial savings of as much as 90% for SIKA’s automotive prototyping and improvement phases.
“In contrast with conventional injection molding strategies, INTAMSYS 3D printing has helped us scale back time and price by 80%-90% for the prototype improvement, giving a lift to speedy iterations and vital modifications wanted to be made with tight timelines,” commented Mr. Chen from Sika China’s Automotive Division.
INTAMSYS and the growth of additive manufacturing
Within the wave of Business 4.0, 3D printing continues to alter the manufacturing panorama. As an rising manufacturing know-how within the automotive trade, 3D printing has injected new vitality, particularly within the elements of speedy prototype trial manufacturing, useful prototype verification, tooling and jigs & fixtures. It additionally assists with the manufacturing and utility of spare components for custom-made, discontinued or small batch automobiles.
Below the development of electrification and good manufacturing for vehicles, together with the need and product differential client upgrades permit, clients are attaching extra significance to inside and exterior equipment. This has led to a rising development of diversification, personalization, and customization to satisfy assorted buyer calls for.
Possessing wealthy expertise within the automotive trade, INTAMSYS has broadly utilized industrial 3D printing know-how to automotive inside and exterior equipment. These embody, amongst others, custom-made bumpers, steering wheel take a look at items, racing automotive components, and tail emblem fixtures.
In contrast with conventional injection molding strategies, INTAMSYS FDM/FFF 3D printing has helped purchasers within the automotive trade scale back time and price by 80%-90% for his or her prototype improvement, giving a lift to speedy iterations and vital modifications wanted to be made with tight timelines.
The collaboration with SIKA and KEXCELLED
As an automotive part provider able to offering a whole set of adhesive, shock absorption, sealing, and structural enhancement options, SIKA helps OEM purchasers create automobiles that are lighter, stronger, safer, quieter, and extra eco-friendly.
Throughout the manufacturing and verification means of their prototypes, the elements 3D printed by INTAMSYS’ FUNMAT PRO 410 had been bonded with SIKA EVA eco-friendly plastic foam supplies. EVA foam supplies crammed the gaps between the printed elements and the bodywork, forming a sturdy construction that not solely ensured the required stiffness of the automobile physique, but additionally supplied shockproof, sound insulation, and noise discount.
Throughout the choice of 3D printing supplies, PAHT K7 from KEXCELLED stood out because of its traits of excessive rigidity, excessive efficiency, and ease of use.
This materials possesses a fracture elongation of 21-25%, with good toughness and wonderful influence energy. PAHT K7’s elastic modulus ranges from 4600 to 4800Mpa, demonstrating excessive rigidity and noteworthy load-bearing capability. As well as, it has low creep efficiency, is just not vulnerable to deformation, and maintains good accuracy. Thanks to those traits, components 3D printed utilizing KEXCELLED PAHT K7 constantly meet lots of the numerous necessities for automotive elements.
Trying previous the uncooked print off the construct tray, the sound adhesion property of the fabric permits it to simply kind composite constructions and elements for particular capabilities with different supplies. This permits lots of the necessary attributes talked about earlier, comparable to sound insulation, noise discount, and shockproofing.
The KEXCELLED PAHT K7 filament, with its superior properties, has extraordinarily excessive necessities for the 3D printing potential of the gear. 3D printers utilizing PAHT K7 want to deal with the water absorption impact of nylon, whereas assembly the 3D printing temperature necessities.
As an industrial-grade twin nozzle high-temperature 3D printer, the INTAMSYS FUNMAT PRO 410 includes a format printing dimension of 305 * 305 * 406mm, and is provided with wire sealing and drying know-how and multi-material protection potential. The FUNMAT PRO 410 can 3D print PA engineering plastics with extraordinarily excessive accuracy and high quality, producing detailed and high-quality prints which precisely reproduce the design mannequin of automotive elements.
Primarily based on the optimization and strict testing of the KEXCELLED PAHT K7 materials course of parameters, INTAMSYS has maximized its efficiency benefits, serving to SIKA to rapidly and repeatedly confirm their design whereas additionally altering plans of the BIW cavity noise isolation and structural enhancement elements. This tremendously reduces the danger and price of verifying and altering molds. Notably, the 3D printed elements are straight used for prototype verification, shortening each the time for part design modification and your entire automobile improvement cycle.
INTAMSYS’ rising additive manufacturing choices
Completely different functions within the automotive trade have additionally put ahead excessive necessities for supplies. INTAMSYS offers industrial 3D printing options overlaying completely different supplies, together with many with high-performance attributes used to construct mounted units, gaskets, busbars and different elements in racing vehicles. INTAMSYS know-how can also be optimized for composite supplies used for turbofan engine elements, and engineering supplies used for air-con filter cowl plates and steering wheel trial components.
INTAMSYS collaborates intently with clients within the automotive trade chain comparable to Porsche, Tesla, BMW and Toyota. The corporate’s key purpose is to empower the event of electrification and good manufacturing within the automotive trade.
INTAMSYS, as a world main high-tech firm offering FDM/FFF 3D printing options with high-performance supplies and industrial direct additive manufacturing options, has all the time devoted itself to selling additive manufacturing as an modern technique for industrial creation. Sooner or later, INTAMSYS is about to pursue extra in-depth partnerships with main enterprises to collectively discover the potential of commercial 3D printing in a wider vary of functions.
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Featured picture exhibits a 3D printed SIKA physique in white. Picture by way of INTAMSYS.
